Timeline Labonovum - from idea to product
Official start SCAUT project: Labonovum – Blok System Supply and Alskar design define the criteria for Ser-Col for both patient friendliness as well as automated lab processing.
The following point for attention were addressed:
- product architecture
- user environment & configuration
- core meanings tool
- core requirements
- look & feel direction tool
- design & innovation approach
Meeting was held at Labonovum (NL) between the consortium partners Labonovum (NL) – Blok System Supply (NL) – CHU Montpellier (Fr).
Main focus in this fase was research for the best possibilities for automated processing and proof of principle by building a rough model for testing.
In this fase the next steps were run through:
- building mockups
- choose direction
- concept modellating
The most important directions for circularity were:
- reusable parts
Most of the parts used within the new Ser-Col device can either be reused or being shredded and reused within the process of plastic moulding. This is still part of investigation.
- biological degradable material
In close consultation with Orange Plastics a study will start towards the use of biological degradable plastics and plastic moulding. This process dependents on the type of mould that will be used for the production of the Ser-Col device.
In this important fase of the design both the criteria for patient friendliness, automated processing and circularity comes together.
- Designing the new Ser-Col device
Finally a concept is chosen in which the user has to open the Ser-Col by sliding the LF paper containing part out of the outer housing. Blood from a fingerstick can be transferred to the Ser-Col device by scraping off the finger. The indicator level “MAX FILL” indicates when the correct amount of blood is collected. After closing the Ser-Col it is ready for transport to the laboratory by regular postal services.
In order to produce Ser-Col on a large scale by plastic molding, a mold has to be designed. Since Ser-Col consists of 10 parts of which at least 7 parts are made of plastic the mold design phase took 2 months longer than expected. The coming 3 months will be used to build to mold.
The 7 different parts of Ser-Col are being produced by plastic molding. Liquid plastic is injected under high pressure and high temperature into a steel mold (see pictures). After fast cooling by so-called cooling channel the mold is opened and the plastic parts are released from the mold. After closing, the mold is ready for the next molding step.
The “first out of tools” (FOTs) is the first production from the mold. With these FOTs we have determined the position of the fill level indicator. The fill level indicator is an opening in the Ser-Col just above the LF paper. Once the blood flows through the fill level indicator, the collected amount of blood is sufficient for testing. Some other minor changes were applied for an optimal automated Ser-Col processing in SCAUT.
The last 18 months both Labonovum and BSS has worked intensively on the development of a dried serum spot automated processing solution. From stable dried serum on lateral flow paper to liquid serum in less than 30 seconds!
The coming months will be used to validate SCAUT for processing of dried serum spots for infectious diseases, such as corona.
The first few hundred Ser-Cols are being processed by SCAUT. See this movie for an impression of the different processing steps. Some minor adjustments were necessary to improve the throughput and reduce the turn around time (TAT) to 24 seconds.
See this article in the newspaper about Ser-Col and Corona testing.
The instructions for use (IFU) have been produced by video. See this movie that will be provided in different languages.
Start with validation procedure of SCAUT for serology testing in collaboration with Streeklab Haarlem and Elisabeth-TweeSteden hospital in Tilburg.